The MLT-01 Micro Leak Tester utilizes advanced vacuum decay technology for precise and non-destructive leak testing of various packaging forms, ensuring high accuracy in detecting even micro-level leaks.
Introduction
The MLT-01 Micro Leak Tester applies the vacuum decay method, a non-destructive technique ideal for identifying micro-leaks in rigid and flexible packaging. With dual-sensor technology and a highly sensitive detection system, the MLT-01 guarantees reliable results for industries focused on product protection and safety.
The MLT-01 Micro Leak Tester is designed to provide advanced leak detection using the vacuum decay method. This non-destructive, highly accurate testing technique ensures the integrity of various packaging types, from vials to infusion bags, by detecting leaks within the headspace or below the product fill line. Equipped with dual-sensor technology, it offers precision measurement for micro-leak detection, making it suitable for industries requiring stringent packaging validation.
The system’s automated functions, intuitive PLC controls, and HMI interface streamline testing processes, enabling reliable and repeatable results. Capable of customizing test parameters, the MLT-01 caters to a broad range of applications, ensuring package integrity and compliance with critical standards like ASTM F2338, YY-T 0681.18, and USP <1207.2>.
Application
The MLT-01 Micro Leak Tester is primarily used to evaluate the packaging integrity of sealed containers that require sterility and product safety. It is ideally suited for applications requiring stringent leak detection.
- Vials
- Ampoules
- Prefilled syringes
- Infusion bottles and bags
- Pharmaceutical and medical device packaging
By identifying micro-leaks that can’t be seen with the naked eye, the MLT-01 helps companies protect their products from contamination and ensure compliance with regulatory standards.
Test Method
The MLT-01 employs the vacuum decay method, which detects leaks by measuring pressure loss in a vacuum-sealed chamber. The test process consists of several phases:
Test Process:
This non-destructive testing method is highly sensitive, with the ability to detect leaks as small as 1-2 microns.
Key Technical Specifications
Absolute Pressure Range | (0~300) kPa |
Differential Pressure Range | (-2~2) kPa |
Sensitivity | 1~2 μm |
Balance/Test time | 1~3600 s |
Vacuum Time | 1~3600 s |
Set Flow Rate | 0-3 ml/min |
Test System | Dual Sensor Technology / Dual Cycle Test |
Test Chamber | Customized based on sample dimensions |
Standard: Main machine, vacuum pump, high-precision gas flowmeter, test chamber, 3 sets of positive and negative control
Optional: Software, customized test chambers